3D Printed Skids Go Poof
Baby Lama Mods begin (not by choice)
A while back I purchased the Baby Lama Michael Kranitz had for sale. At the time of purchase, my only concern was the integrity of the 3D printed plastics used in the Landing Gear, but I put my faith in Vario thinking that there is no way they would produce and market a product that would not stand the test of time.
I was wrong, Vario is not perfect!
I was at the field test hovering with 4 successful takeoffs and landings for the purpose of setting up the tail (all landings were like touching down on cotton. 😊 On the 5th hover test, I was getting close but not there yet, so I set it down again (very soft landing as well) after set down and firmly planted something in the gear gave and one end of one of the skids shot up into the main rotor.
Main Blades, Main Shaft, Torque tube, Torque tube bearing retainers, almost all of the struts and of course the complete landing gear structure. I was about to give up on this due to its inferior design flaws but then decided to go off on another track. Why not build the gear just like what was on my Starwood Lama. I have a pic of the the lama for reference and have started construction (all stainless steel, silver soldered together) I have never done this kind of thing before but now my feet are wet and I have no concerns whatsoever in completing the buildout to match the Starwood. Please see photos. The Arms from the main frame and then vertical are complete. The Stainless protrudes into the main latece (a number of different ID/OD metals had to be used).
I was a little aprehensive jumping into this but now that I have my first few welds done I feel very comfortable in bringing this to the same level as the Starwood.
I just added a photo of the Skids for the Lama 1.8 as out of the box. I don't know what material or method of welding they used but it most certainly isn't silver soldering (a lot of grinder work to be done there).

Loren F.







11 Comments
What a shame that happened but looking towards the mods
Wow Loren, that is awful to hear! I look forward to tracking progress on this. I think Vario should know about this. I converted your post into a chaptered story so members can follow your journey modifying the Vario design.
I will post follow up photos as I move forward. I'm not sad about it because its taking me to a place I have never been before. The hobby is expensive and we have to live with that part. The fun is finding and solving workarounds for development flaws or thoughts an individual might think is a better way. My most difficult time is waiting for material (skid material won't be here until around the 7th, hahaha.
I recently had to learn about silver brazing. I had never done it before but the main gear on my Mi-24 broke and I had no choice. It was amazing to weld it and have it work!
Like you, I had never done it before but it's just too cool to get it to temp, touch it with a bit of rod and watch it do it's magic flow (if you have a good tight joint that is).
Looking good so far
I have always wanted to build my own tube frame. Being a Sikorsky guy, the VS-300 has always sparker my interest.
Amazing workmanship. This has gotten me thinking.
Thanks for sharing,
B
If you decide to go that route there is a bit to learn about tube sizing. There are a few places where I could have gone lighter (thinner wall) and saved me a bit of weight and also would have made shaping a bit easier. I would be more than willing to share my experiences.
Great info. I am sure there will be questions about the process. Currently I am in the the midst of another project but the thought process begins long before, I need something to ponder during my...
B
Very nice work. Love it.
Butch
Very well done