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XXL4 models · 8 posts
Zippy1 model

Periodic Maintenance N178MT

How People Feel About Chapter 35 pilots reacted
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I do not remember when the last time that bolt was replaced. This bolt, P/N 053, is the bolt that is supplied with rotor head P/N 705/30 and is also used on the tail grips to hold the tail blades. The description has G-12 so would guess its a pretty strong bolt. The shank is not threaded so is the correct bolt to use in this application.

I wonder if the slop in the follower was the root cause over time. The follower have been replaced with P/N 68/20 which is ball raced opposed to the pins installed on the original driver. The bolt will be inspected and or replaced on a regular basis moving forward.

UIH,

B

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600 size SA-341 from a Gilbert Escalier fuselage

Goblin 570 driving a modified Vario fenestron with a belt. SpinBlades 600, 8 minutes on 3500 packs. It flies surprisingly well in the wind. Egodrift, YGE 105 governed by iKon2 FBUS connection TDMX. Radio is X20RS, full telemetry and integration.

(When it looks easy, it's not)

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That is a classic look!!

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Vario R22 fuselage improvements

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The panels are not Vario, it was costum made by another pilot.
I only did the modification.

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Vario Bell 230 Building

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Hello, there will be a "L" shaped foam installed on the carbon plates so the Lipo's can not touch the screw and ALu base frame.

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500 size CH-54 Tarhe (Skycrane) Build

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Cobra Project

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All gears are Vario stock products.

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Vario Bell 429 Build, a pictorial journey

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Michael F.United States Need Advice

Roban Scale Hekicopters

Hello, I have 3 Vario scale helicopters. Since retirement, I can no longer afford the prices Vario is asking for their scale kits. I have had Roban before and was not fond of their kits, quality and virtually no part support! Does anyone know if their quality has improved? I had the AS 350 which ate belts and chewed up gears. I also had the 700 cobra which the gel coating on the outside...

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Hi Michael, I reviewed one of the first models Roban made back in 2012 and I was concerned about the quality. They have definitely improved and there are many hundreds of satisfied pilots. I spoke to Michael Binder, Roban's founder and CEO last week and I can tell you that they are constantly looking to improve the product, keep up with demand and innovate. They will be a big sponsor of HeliStorm 2025 and you'll get a chance to meet them in person and see their newest tech.

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Sikorsky S-92. Book 2, “Polyphia”

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Thanks Thomas.

Glad you enjoy the updates. I hope they are informative and with a little humor.

Thanks again,

B

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Hirobo/Northrup MQ-8c

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I think that's part of the instrumentation package from test/eval. Other images don't have it. I have gotten the FLIR platform worked out, just need to figure out the FLIR itself. The challenge is that this is only a .30/550 size heli. The nose datalink antenna is only about 25mm tall.

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XXL Helicopter 206L

…Coming soon from XXL Helicopter…
206L V2

This helicopter in kit form will be available and ready for pre orders very soon. The kit is primarily designed in the electric version for the experienced builder. Turbine version would be special order after customer consultation. It has been upgraded with improvements since version...

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Christoff R. Need Advice

Help with cutting a fibreglass fuselage - Vario Chinook

Hi all. I am new to ScaleHeliPilot. I have recently bought the Vario Chinook 1:11 and I'm done with the mechanics. Fuselage up next. I have never cut fiberglass before so I am petrified :)

Other than some old RC scale cars (eg Tamiya) I have done in the past, this is my first journey into the world of Scale.

I noted that Michael Kranitz suggested a step bit for the 30mm landing gear holes...

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Christoff welcome to the Chinook world, I highly suggest you go thru this post.

https://www.scalerchelis.com/phpBB2/viewtopic.php?t=19890&start...

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Building a Vario Bell 230 1:7 800 size

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Luckily I was able to place the lipo's next to the mechanics instead of in the cockpit, CG point is just fine now. Lipo's tray's supported directly by the metal frame, so no load on the fuselage.

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XXL Helicopter Burglengenfeld Germany

While in Germany/Belgium we visited Klaus at his shop. He took us all to lunch and we spent a few hours drooling over the toys and picking his brain regarding some of his clever ideas he has implemented over 40 plus years. It was hard to not leave there without something,so a couple of the largest F model cobras available will be heading to the states.

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Oooooh giant Cobras 🐍 sound dangerous!

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Todd C. Need Advice

I am looking to build an old Marvelcraft Agusta A109s the I purchase so many years ago. I am trying to locate the specific domension of the front and rear landing gear of the full size aircraft. I want to put them in a CAD program where I can scale them down and then 3D print them for the heli.

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I originally started building this in 2017. Due to the long landing gear legs, the tail blades and no good scale details, I shelved the project. I picked up again in 2023 due to 3D parts being available.

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This was the original look from the build in 2017. I asked around if anyone had cut down their legs to resemble the TF Eggs. I finally decided to just do my own. It worked out but I had to swap the rear and the front legs due to the step. I mounted Dimension Engineering LED’s into the step strut step.

Photo from Terrence J.
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vario-helicopter.bizHELIWORKSHOP

How frustrating is it to need a part only to be told you have to wait weeks or months to get it? Like you, I hate that, which is why Heliworkshop stocks THOUSANDS of parts so you don’t have to wait at a critical point in your build or repair.

At Heliworkshop, we are the only “stocking” Vario dealer in the USA with a strong emphasis on getting the parts or kits you need as soon as possible. Vario...

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When I needed some technical advice, Mark was quick to call and discuss and quick to get the parts shipped out.

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Hirobo Lama 30 Bash!

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Ha. I only drive about 20 minutes each way to work now.

When I was traveling for work, I would get through the city on Monday morning by 0600 so it was smooth sailing. 1 hour 6 minutes form home to TEB. 62 miles. Drive home on Friday at 1200 was almost 3 hours.

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ZAM Helicopters K-Max

How People Feel About Chapter 8

Military nomenclature stencils..

I had been searching for a company that could produce custom stencils in a very small scale that would work on models from 1/7 - 1/4 I finally found a company that was able to produce them. These are made from Mylar and are reusable. The price was quoted based on the quantity and I got 14 different ones which was about 110.00$ including shipping. These will work...

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Scored a new addition to the fleet! I have 2 other Hirobo's in FunKey fuselages. I really like to convert this one to electric. Anyone ever convert a Shuttle to electric? Looking for tips.

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I converted one of these about 10 yrs ago. I thought it looked great and it flew great with a HeliCommand HC3SX and 6S. I used Kontronics a lot back then so that was prob motor/esc. Sold it along with a bunch of other great rc heli gear, Vario fuses, elec, stab/esc., tools blah blah. I did it bc of a divorce. I’d just kill to get it all back, dammit!

Great website! Thank you for all the hard work!

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Vario Baby Lama Build

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Just ordered it up from Mark Smith 😃

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Barry B. Need Advice

I'm looking for a pair of inflatable floats for 450 to 500 size helicopters. I wanted them for this winter for flying on packed snow. Any help would be appreciative.

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Very cool, but for my 470 and 500 scale I think I'm gonna have to get creative. I can't find a vendor with inflatable ones in my size

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Hello everyone I posted earlier about flight systems.
Now I am going to talk about my first scale build that I am doing or now is done. It’s a Roban G-jive Hughes MD 500E 600 size fuselage conversion kit. When I started it they recommended a phoenix tech mechanics for or you can use Align so that is what I started with and it didn’t fit the Align Trex 600 nitro.
Then I found that my Hirobo sceadu...

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Sorry I haven’t posted anything on this site. But now I have some experience with Flybarless systems which is new for me. The things I am trying to understand is the difference between the flight systems and what works on some and not with other Helicopters. I have mostly Flybar Helicopters 12-15 years old. Converting to FBL systems. Also old transmitter. The thing is getting harder to understand...

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So far with the gyro fly systems I have looked at requirements will not work with a SPEKTRUM DX7S radio.

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With Helidirect now reselling FunKey and Fusuno fuselages , I, would like to pose a question.

What makes more sense, getting a "conversion" fuselage and having to figure out which mechanics are best suited or going the Roban route and get the fuselage WITH mechanics specific to the fuselage?

I personally cannot go with Vario due to cost. But the other two options are/will be pretty close in...

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Keep in mind that most fuselages are designed around the more popular pod and boom helicopters. It makes sense to design around them for marketing purposes. There’s always going to be some work involved to get what you have available to work.

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HeliDirectSearch ResultsSearch Results

What’s in the boxes?
From Helidirect, Fusuno scale fuselages are now available. If you’re familiar with the marvel craft brand, you’re going to like these. The first shipment of fuselages are in stock and I’m sure these are going to move quick so check them out. I ordered the painted 407 in the PHI scheme, the 407 in primer and the AS350 in primer. Shipping was fast (2) days and they were well...

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This is a NOS Scale Aerodyne Bell 429 I purchased last year. It was missing the doors and I plan to make a set. I used a modified Goblin 500. Only 3 hovers in the driveway so far but flies sweetly and silently. It's still under construction and if it's a good flyer, I will buy or make a stacked tail rotor for it.

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Functional Water Tank (Over The Top)

One of several new products from Heliworkshop OTT collection 2023 The tanks are sized to fit 1/7.5 - 1/5.5 UH 1 Huey series helicopters. They are going into final testing very soon and will be available in static unpainted up to functional plug and play. The smaller size will hold up to approximately 40 oz of water and the larger about 90 oz. Servos are...

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Oh man, that unit is cool! It makes me want a Huey now!

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Ed C.United States Need Advice

So I have the doors cut out of the fuselage on my Jet Ranger 206, I left about 1/4" of material all around the opening and obviously the doors will not set flush with the fuselage. If I take the "excess" out the door will fall through, by adding the hinges and latch is this the right way to go to keep the doors from falling through? I have looked at several thousands of pictures and everyone I...

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I used a small dremal tool with sanding drum and removed material from around the door to make it fit flush with the fuselage. The doors are usually pretty thick.

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Ed C.United States Need Advice

New to the scale builds, any advice on cutting out the windows and doors? what tools work best, I have a dremel.

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If you look upper right in the pic you will see a little reciprocating saw and power unit. This little setup is highly recommended for cutting out wood and fiberglass. Variable speed and power via the power unit. It makes it way easier and it won’t climb and jump around like the Dremel does when I get a little impatient and move too fast. I still use the Dremel to trim anything extra. Pic is from my 429 build yet to be posted. I’ll look for the model number next time I’m in the shop

Photo from Thomas D.
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Ed C.United States Need Advice

Been involved with RC fixed wing and some helicopters, built a lot of models from plastic to balsa. I now have my first scale helicopter from Vario. Did a lot of review research and picked Vario because of the high marks they got. But so far, I'm having trouble with some of the parts not fitting like the landing gear (skid ) horizontal stabilzers mounting to the stubs on the boom, if some one...

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Varios are beautiful builds. They require slight mods and some interpretive thinking to get everything right. I find when confronted with misalignments and/or confusing instructions (to me), patience in thinking it through pays dividends. And of course asking those with past history certainly helps.

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Ed C.United States Need Advice

My first build of a scale helicopter, I just received my Jet Ranger 1:6 scale and if anyone can answer a question for me, is how do the horizontal stabs mount to the tail boom? There are two items molded in the boom shaped just like the stabs.

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Thanks Joe for the reply back, this is the tail boom and the stab is about 3/16 wider than what is in the picture, no holes, no bolts. Again, this is my first scale build. I have built planes (balsa) any suggestions will be helpful.

Photo from Ed C.
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Vario H-135 (1:6) Build Gallery

How People Feel About Chapter 7
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Damn Mark, I didn't even know these existed! These are fantastic! Did you fabricate?

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