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XXL4 models · 8 posts
Zippy1 model

AH-1W

The aircraft fuselage is cast from composite material using custom-made molds, then reinforced with a balsa wood framework and a system of structural ribs. Each component undergoes a center-of-gravity calibration process before moving on to the finishing stage.
The product is delivered unpainted, allowing the project owner to select their own color scheme and level of detail; alternatively...

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Michael K.United StatesVerified

This is really cool! Are you manufacturing and selling these?

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Roban 800 EC135 Red Bull Flying Bulls 1st Forray Into Scale Build Thread

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Hey Nick, this is great content! You spaced these chapters out nicely and it's easy to follow your progress!

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Building Scale Landing Gear

RCPilotBuilding Scale Landing GearThis little bit of detailing will be important to those of you who are like me and don't have the equipment to weld metal and aluminum or do not want the expense of having it custom made (professional welders ARE NOT che

Check out Jon Ellis' latest article on scaling up your skids!

This little bit of detailing will be important to those of you that are like me and don't have the equipment to weld metal and aluminum or do not want the expense of having it custom made (professional... more

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HELI-FACTORY Bell 204

I have built many Hueys, from the Hirobo 30 size to the big gas powered Hirobo but this 1/4.8 scale Huey is the largest at around 98 inches. The first picture is how it came out of the box. I had read many things about the HELI-FACTORY models and the detail and quality was much more than expected. This is one of their "Super Scale" models with rivets and raised panels, panel lines and many other...

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Vario Hughes 500C 1/5th scale

RCPilotVario Hughes 500C 1/5th ScaleWanting my models to look a little different from all the others was my goal with this Vario 500C. Mechanics and Electronics I wanted to use the Vario 1002/40 mechanics converted to electric, utilizing the Benzine clutch

Check out Jon's Hughes 500C article. Very instructive whether or not you are building this particular model!

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HELI-FACTORY Bell 205 "Air America"

I have been an avid admirer of Heli-Factory models for several years as well as a very big fan of the Bell HUEY. I have several thousand hours in helicopter aviation and had the opportunity to fly the Huey and have been "hooked" ever since. With Heli-Factory introducing the 1/5th scale Bell 205 last year I had to have one and it is one of my most prized models. I have an acquaintance who flew...

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Vario big Schweizer 300 build

Here's my progress on the Big Schweizer 300 from Vario. I just moved to Idaho, so waiting to get moved into our new home, but I'll post up more as the project progresses. I've modified the mechanics frames and installed a back FG panel in the cabin to allow the installation of a full cockpit from Patrick Leong. He and I collaborated on the first of it's kind fully detailed cockpit for this kit...

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Thanks Mike. This one is going next level, with a ton of detail! If you get a 300, reach out to me for a Lycoming engine print.

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Best NON EPOXY for GRP to wood?

deluxematerials.comFusion75ml pack. Strongest acrylic adhesive for combinations of GRP, metal and wood and nearly all plastics such as PVC, styrene, acetate, acrylic. Extremely useful for bonding in high stress parts such as engine mounts, bulkheads, metal fasteners onto polyester, epoxy or carbon fibre GRP. Please note! Ca

Gang, I am sensitive to epoxy and can no longer be around it.. Having said this what IS the BEST adhesive for WOOD to GRP construction. (cost not a concern). Lets have some opinions. DELUXE makes an adhesive that looks good but not sure what it might be made of.

Thanks for reading

Grim

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I understand. My concern is my eyes in my case as product is corrosive..

Protection is recommended anyway. I'm wearing nitrile gloves, hermetic googles (to vent time to time once fog starts to develop) and working in ventilated room.

I also avoid watching closely the parts without protection when applying epoxy or checking while curing.

In your case you could use a 3M mask with ad hoc filter if you don't find an alternative.
Hope you find a solution that works for you!

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Rodan 412 LA Fire Maiden

UIH,

After all the rain over the weekend it cleared up enough yesterday afternoon for its maiden.

The stick frictions on the TX are a little different that I am use to and I have never flown or set up the FC 6250 controller but things went great. Looked to have one blade out of track which I will check later today. Heli was weighted to roughly the finished weight and set up a touch forward...

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Very nice colour print, good visibility in flight.

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Too Cool for Tools

I often find myself porting small tools from one work table to another or simply scattering my tools on the sole table I’m using.

The other day, while grabbing supplies from Harbor Freight, I noticed an end cap display of mini toolboxes in a variety of colors. I had to grab a few thinking I would anchor two in my heli van and have one for my main workbench. I’ve now discovered just how useful...

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Richard W.United States Need Advice

Hey everyone, hope all is good…
I’m working on VARIO CH-53. I’m stumped on where to put electronics ( ECU, batteries etc. there is only the cargo door, no other door access. I could use some ideas. Or pics of your setup?
Thanks for any help!
🚁🤪

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Picture in chapter 1 of chapter stories

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Vario Lama 1.8m buld

Making progress with my 1.8m Vario Lama build. It's ready for maiden with the remainder of detail and finishing to follow. This is my first Vario Build from scratch. If there is anything you see that I have goofed up on, please let me know.

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All good points, will address! Thanks so much.

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Do not expose your blades to high temperature

See inside shrinked foam (used for rigidity while keeping light) after exposure to turbine gas exhaust. Pilot forgot to position the blade away from it..

Problem is that such damage isn't necessarily noticeable from outside, or underestimated.
To be replaced without hesitation!

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Thanks for posting this!

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Mechanics for Vario R22 1:4

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edwin K. Need Advice

Vario Schweizer 300C 1.5 scale

I am planning to build this model during winter here in Denmark. But not that much information. Has anybody build this model in this scale, I can ask questions.
I am flying helicopter for many years, and flew a "baby" Robinson R22 from Vario and now a Funkey AS350

Edwin

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There are a few build reports on scalerchelis.com. Older posts but a lot of examples.

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Roban 800 Huey UH-1D German SAR

Getting the mechanics into the Roban 800 fuse has been an enjoyable process, but now I have to think about wiring the lighting which DOES NOT seem like a small job! Need to get my pilots to work for me while I'm not home (LOL).

Anyone have any tips for Changing out the pre-painted roof glass that appears to be incorrectly tinted? Just replace it or should I try and remove the paint somehow?

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Lama Refurbishment Journey

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It will be fun to watch…hope to meet you out should our schedules align.

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Vario Bell 230 Building

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Hello, there will be a "L" shaped foam installed on the carbon plates so the Lipo's can not touch the screw and ALu base frame.

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A cool tool

KickstarterNeoBlade: Wireless Ultrasonic Cutter for Evolved Makers40kHz Ultrasonic Vibration | True Wireless | Auto Power Adjustment | Precision/Continuous Mode | Replaceable Battery | LED Light

Check this out. This looks like a great tool to have around.

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We have the tool from phrozen 3d with cable it works bad is not the burner

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500 size CH-54 Tarhe (Skycrane) Build

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Sovereign Tech Tandem-5 Chinook to ACH-47A Conversion

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It is. I’ve bought stuff from them pretty often if I can’t find it elsewhere. No issues so far.

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Cobra Project

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All gears are Vario stock products.

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Roban 800 UH-1D Huey build thread

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I ran into an issue with the tail gears binding up and could not figure it out so I kept having to take the mechanics out. Wasn’t hard though.

Ended up finding the torque tube was pushing on the 45 degree gears too hard so I needed to extend the tube from the transmission about 1mm that gave it the right clearance.

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Roban 600 Superscale Airwolf Manual - English Translation

While working through my build of the Roban 600 “Superscale” Airwolf ARF with compactor mechanics, I was frustrated to see that the build manual was only available in German. I ended up translating it into English with a whole lot of help from word and google translate. It's still a work in progress, and I may make some updates/additions as I progress through my build. Here is some other...

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Sikorsky S-92. Book 2, “Polyphia”

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Thanks Thomas.

Glad you enjoy the updates. I hope they are informative and with a little humor.

Thanks again,

B

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XXL Helicopter 206L

…Coming soon from XXL Helicopter…
206L V2

This helicopter in kit form will be available and ready for pre orders very soon. The kit is primarily designed in the electric version for the experienced builder. Turbine version would be special order after customer consultation. It has been upgraded with improvements since version...

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Roban Bell 429 (700)

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Hello Cletus, the flying weight is 18.7lbs (8.5kg) with the 3 batteries, 2x5000 6S, that i use for everything (motor, servos, received, etc), and 1x1,500 3S that is use for the lights system.
Head speed 1,250rpm, i tried to lower it to the 1,100 suggested but at 1,250 it feel more comfortable, for me, in the way the heli respond. Fly time 8min but the batteries still have 55-60% charge after landing. I hope this help you with your project.

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Massimo C.Canada Need Advice

Roban Bell 429 (700)

Master Builders,

I’m starting a new project Roban 429 (700, Air Zermatt) and I’m seeking for advice, tricks and tips from you that have many builds experience.
Thanks in advance for your help.

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I have a new ec130 and they have certainly up there game in the glueing lol from the original ones.

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Apache AH64 D

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Yes it is. Always nice if your can cover the mechanics a bit. 😄

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Vario 1:6 Jet Ranger

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Mercie, is gebouwd alsof hij voor mezelf zou zijn, zou den Donald van Dovy zeggen.

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Jahn I. Need Advice

Painting fuselage
I got a lot of experience from my first scale build. Among others challenges with painting. In what order to paint inside /outside / detailing etc. But biggest problem was to choose type of lack. I started with an alkyd paint but was not happy. A tiny fragment of dust left an “island” of non paint area and a lot of frustration. If you was heavy on the spray can the lack will...

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Agreed - fuselage prep and cleanliness is probably 80% of the job. Make sure all defects in your fuselage ( pin holes etc ) are filled and sanded, then clean the fuselage THOROUGHLY of all dirt dust and sanding residue( don’t even touch it with oily fingers ). Invest in an airbrush and compressor if you intend to build more ( you will ), they are not difficult to master with a bit of practice.
If you are building an electric model try Tamiya acrylic paints, I have had great success with them.

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Vario Bell 1:6 UH-1 N

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Tidal W.India Need Advice

hello folks!!

anyone here very familiar with Benzene Trainer helicopter. need a help with a special something.

please see photo attached. part # 830/64. also known as clutch bell assembly. I would like to know the following -

1) how can I take this part, apart?

2) also, how can I take the 2 bearings out, which are inside this clutch bell assembly.

many thanks in advance!!

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Hi Tidal, this is a Vario critical part around 130USD, to not fail in flight. I have no information about your skills and this is expensive. Is it the reason why not buying a new one?

If you succesfully remove the two bearings without damaging the supporting flange, you will also need to successfully put the new ones back without any damage or misalignment.

From experience, using new part is the best option, if available in the market, and less risk of issues.

See picture: In the past I replaced bearings myself with e.g. ceramic ones, but finally ended to buy ready to use kits, mainly to save time.

Of course, it's a different story if you have special requirement like wanting other brand/performance bearings.

(to install parts, we sometimes retract or expand metal by putting them in fridge or hoven)

Photo from Rémy F.
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vario-helicopter.bizHELIWORKSHOP

How frustrating is it to need a part only to be told you have to wait weeks or months to get it? Like you, I hate that, which is why Heliworkshop stocks THOUSANDS of parts so you don’t have to wait at a critical point in your build or repair.

At Heliworkshop, we are the only “stocking” Vario dealer in the USA with a strong emphasis on getting the parts or kits you need as soon as possible. Vario...

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When I needed some technical advice, Mark was quick to call and discuss and quick to get the parts shipped out.

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Bell 206L Long Ranger

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Massimo,

Love the cockpit view during flight. I may have to give that a try on some of my models.

Great Job,

B

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Hirobo Lama 30 Bash!

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Ha. I only drive about 20 minutes each way to work now.

When I was traveling for work, I would get through the city on Monday morning by 0600 so it was smooth sailing. 1 hour 6 minutes form home to TEB. 62 miles. Drive home on Friday at 1200 was almost 3 hours.

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