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Starwood Lama 1/5th scale.
Vario Hughes 500C 1/5th scale
RCPilotVario Hughes 500C 1/5th ScaleWanting my models to look a little different from all the others was my goal with this Vario 500C. Mechanics and Electronics I wanted to use the Vario 1002/40 mechanics converted to electric, utilizing the Benzine clutch
Check out Jon's Hughes 500C article. Very instructive whether or not you are building this particular model!
HELI-FACTORY Bell 205 "Air America"
I have been an avid admirer of Heli-Factory models for several years as well as a very big fan of the Bell HUEY. I have several thousand hours in helicopter aviation and had the opportunity to fly the Huey and have been "hooked" ever since. With Heli-Factory introducing the 1/5th scale Bell 205 last year I had to have one and it is one of my most prized models. I have an acquaintance who flew...
I have been an avid admirer of Heli-Factory models for several years as well as a very big fan of the Bell HUEY. I have several thousand hours in helicopter aviation and had the opportunity to fly the Huey and have been "hooked" ever since. With Heli-Factory introducing the 1/5th scale Bell 205 last year I had to have one and it is one of my most prized models. I have an acquaintance who flew for Air America in the sixties and I wanted to build this 205 to represent a 205 flown by the "CIA" covert airline. This model is about 96 inches in length. This is the first Heli-Factory Bell 205 using electric for power. The mechanics are designed and geared for turbine use so I reached out to Vincent Offenbeck at Egodrift with the necessary information and he recommended the 5040HS-385 using a Kontronik 210ESC and running on 14S. All Spektrum electronics, Bavarian 3X. I have added a BEIER-ELECTRONIC.DE sound system.
The cockpit and exterior detailing are a product of Scale-Print, the pilot is from PremierPilots and detailed with the necessary Air America clothing and patches. With the mechanics hidden I had lots of room for scale accessories. Air America was famous for "across the border" operations that were not allowed by the U.S. Military in Vietnam. They flew a lot of cargo resupply ( among other things, lol ) and that is what I wanted to represent. The model is painted in Air America colors of silver and blue and this one is highly weathered to represent a well used helicopter. The 205 has a RTF gross weight of 54 pounds and flys GREAT.
Goosky E7
I was lucky enough to get an early production version with the 10T pinion. I relocated the packs and use a pair of 3300 batteries for 7 minutes at 7.5kg and a head speed of 1100 rpm. A low kV motor is recommended like the Egodrift 4230EC-370kV. Stock 630mm look like symmetrical and fly great ONCE balanced. The mechanics fit perfectly well inside the frp. The fuselage is built for a tail belt...
I was lucky enough to get an early production version with the 10T pinion. I relocated the packs and use a pair of 3300 batteries for 7 minutes at 7.5kg and a head speed of 1100 rpm. A low kV motor is recommended like the Egodrift 4230EC-370kV. Stock 630mm look like symmetrical and fly great ONCE balanced. The mechanics fit perfectly well inside the frp. The fuselage is built for a tail belt riser and it works perfectly. It's very sturdy with a 15mm main mast.

From the Kraft and Logictrol beginnings in the '60's and '70's, I always dreamt of getting one but I could not afford it then. I bought my first one in 1987, it was a Century 7. Futaba was in the hay with theirs with poor ergonomics but JR's was perfect. Over the years I upgraded to PCM 9 and then custom made PC10sX. It's so natural for flying helis but not at all for 3D and they vanished. For me it's enjoying rc or no rc. So with the help of Roger Forgues, in 2014 I created my first FrSky single stick. And built one for each FrSky update and now use an X20RS my latest conversion. I also designed a conversion for my TX16S II which works perfectly. The MKIII will be done next winter. Flying scale with single stick is heaven and the reason I keep flying at 75. But I do fly mode II when I teach others.
Periodic Maintenance N178MT

I do not remember when the last time that bolt was replaced. This bolt, P/N 053, is the bolt that is supplied with rotor head P/N 705/30 and is also used on the tail grips to hold the tail blades. The description has G-12 so would guess its a pretty strong bolt. The shank is not threaded so is the correct bolt to use in this application.
I wonder if the slop in the follower was the root cause over time. The follower have been replaced with P/N 68/20 which is ball raced opposed to the pins installed on the original driver. The bolt will be inspected and or replaced on a regular basis moving forward.
UIH,
B
600 size SA-341 from a Gilbert Escalier fuselage
Goblin 570 driving a modified Vario fenestron with a belt. SpinBlades 600, 8 minutes on 3500 packs. It flies surprisingly well in the wind. Egodrift, YGE 105 governed by iKon2 FBUS connection TDMX. Radio is X20RS, full telemetry and integration.
(When it looks easy, it's not)

That is a classic look!!
H145 T2 1/6
First flight this year and a perfect flyer. The 10 blade fenestron is driven by a an HDT-3M belt. Head speed 1050 rpm, 9kg, 7 minutes on 3800 packs, that's the clip and the link is at 1100 rpm.
It is a perfect candidate for orientation flying. I fly scale speed in any direction like the full size.
Vario Bell uptail gearbox alignment fixture
This file allows one to align the up shaft very accurately during installation.
Hey everyone, hope all is good…
I’m working on VARIO CH-53. I’m stumped on where to put electronics ( ECU, batteries etc. there is only the cargo door, no other door access. I could use some ideas. Or pics of your setup?
Thanks for any help!
🚁🤪
Machining thread cutting/rolling device.
Control rod thread cutting/rolling device holder for lathe.
Compatible from M2 to M6 cutting disks.
Easy making of control rods thread ends
Thread rolling results in stronger thread ends.
Mechanics for Vario R22 1:4
Roban 800 Huey UH-1D German SAR
Getting the mechanics into the Roban 800 fuse has been an enjoyable process, but now I have to think about wiring the lighting which DOES NOT seem like a small job! Need to get my pilots to work for me while I'm not home (LOL).
Anyone have any tips for Changing out the pre-painted roof glass that appears to be incorrectly tinted? Just replace it or should I try and remove the paint somehow?
Tail angle gearbox overhaul
What is the overhaul frequency of your tail angle gearbox with metal bevel gear?
Bell UH1N final assembly
Lama Refurbishment Journey

It will be fun to watch…hope to meet you out should our schedules align.
Vario H145 1/6 conversion
I will use it as proof of concept for my next H135 1/6 build.
And currently rebuilding the tail for a SAB belt driven Fenestron conversion using the latest Vario 10 blade which is beautiful.
Pictures show the original configuration I discarded and currently converting to all SAB components at the rear.

Wow!! That is incredible! I had no idea that it was even possible to customize like that. Thank you for that insight and detailed explanation.
Fenestron building and flying the smaller 1/6 & 800 sizes

Fene's are tough cookies to get right. Tight tolerances and rotational speed limitations make for interesting adventures, especially at my altitude (6,000 feet). This is a great topic to cover.
RAH-66 Comanche maintenance event.
Shoulder Bolts
I am tucking away this handy resource in case anyone needs to find black, high tensile blade bolts.
BoltDepot.com
BoltBase.com (also on Amazon)
RTLFasteners.com
McMaster-Carr (McMaster.com)
Sovereign Tech Tandem-5 Chinook to ACH-47A Conversion

It is. I’ve bought stuff from them pretty often if I can’t find it elsewhere. No issues so far.
Cobra Project
CH-53
I added pictures to this, but they are not there and there is no edit button. I’m not very good with computers.
Vario Bell 429 Build, a pictorial journey
1/4 scale Jet ranger
Looking for a scale Huey rotorhead 600 roban 10 mm shaft
Hi all, I'm looking for a scale Huey UH-1N rotorhead, 600 roban 10 mm shaft. I do have a dummy stabilization bar I can use on a 2 bladed system just looking for something more scale than the Align I have for the Roban conversion.
Thanks in advance for your help
Hirobo/Northrup MQ-8c

I think that's part of the instrumentation package from test/eval. Other images don't have it. I have gotten the FLIR platform worked out, just need to figure out the FLIR itself. The challenge is that this is only a .30/550 size heli. The nose datalink antenna is only about 25mm tall.
Roban Bell 429 (700)

Hello Cletus, the flying weight is 18.7lbs (8.5kg) with the 3 batteries, 2x5000 6S, that i use for everything (motor, servos, received, etc), and 1x1,500 3S that is use for the lights system.
Head speed 1,250rpm, i tried to lower it to the 1,100 suggested but at 1,250 it feel more comfortable, for me, in the way the heli respond. Fly time 8min but the batteries still have 55-60% charge after landing. I hope this help you with your project.
Vario Chinook XL
Building a Vario Bell 230 1:7 800 size

Luckily I was able to place the lipo's next to the mechanics instead of in the cockpit, CG point is just fine now. Lipo's tray's supported directly by the metal frame, so no load on the fuselage.
Hello, im searching for some help regarding a starwood Lama. I searching for some drawing how to find some article numbers for the tailrotor and mechanics. I need to replace some parts. Can anyone advice me? I have asked vario in Germany already on Tuesday but without success. The drawing on their website is not usefull and only a few parts are available on the website. Thanks for you help.
Lama Hook Frame
Eric Baley and Patrick Vestal test the Baley-designed tandem FrankenCopter. Using T-Rex parts, custom machined aluminum, 3D printed parts, G-10 side frames and other CF sandwiched balsa, Patrick assembled the beast and quickly handed the transmitter to Baley who attempted to hover it!
Hi Patrick. I am curious where you managed to source the 70º dampers from to fit the heads. This is a coincidence as I was thinking of doing a project just like this at 600 size. I was considering using Roban metal crown gears as they would be stronger that the plastic ones. I don't know if the teeth on the main gears would fail as the next weakest point using the metal gears but it might be worth a try. Regards Jonathan
Apache AH64 D

Yes it is. Always nice if your can cover the mechanics a bit. 😄
Vario 1:6 Jet Ranger
Vario Bell 1:6 UH-1 N
When leveling a swashplate with a 4 servo setup. What are you builders using. to slide over the shaft? I have used the standard lever from align but want to know if there is something better out there.

On helis like the Future and even Raptors, I have just eye balled them and sometimes used a dial caliper to measure off of a common surface. If off a little, those helis would be trimmed in the radio anyway
I wanted to share some pictures of my mechanics testing sled that I built. Right now it has a Roban 800 mechanics on it so I can test and make any necessary adjustments before I put it in the fuselage.
hello folks!!
anyone here very familiar with Benzene Trainer helicopter. need a help with a special something.
please see photo attached. part # 830/64. also known as clutch bell assembly. I would like to know the following -
1) how can I take this part, apart?
2) also, how can I take the 2 bearings out, which are inside this clutch bell assembly.
many thanks in advance!!

Hi Tidal, this is a Vario critical part around 130USD, to not fail in flight. I have no information about your skills and this is expensive. Is it the reason why not buying a new one?
If you succesfully remove the two bearings without damaging the supporting flange, you will also need to successfully put the new ones back without any damage or misalignment.
From experience, using new part is the best option, if available in the market, and less risk of issues.
See picture: In the past I replaced bearings myself with e.g. ceramic ones, but finally ended to buy ready to use kits, mainly to save time.
Of course, it's a different story if you have special requirement like wanting other brand/performance bearings.
(to install parts, we sometimes retract or expand metal by putting them in fridge or hoven)

Hirobo Lama 30 Bash!

Ha. I only drive about 20 minutes each way to work now.
When I was traveling for work, I would get through the city on Monday morning by 0600 so it was smooth sailing. 1 hour 6 minutes form home to TEB. 62 miles. Drive home on Friday at 1200 was almost 3 hours.
Maiden flight of my 600 blade sized tandem, featuring two servos per swashplate control, via Ikon. Eventually this project is heading towards a sport scale CH-47.
Thanks to Patrick and Mikki Vestal for the help, support and video!
Vario Baby Lama Build
CH46-360 assemble instruction for frame
Does anyone know when and maybe where the NEW Flywing H1 and GPS is coming out? This is the one that has NO minimum distance between the 2 units
Sorry I haven’t posted anything on this site. But now I have some experience with Flybarless systems which is new for me. The things I am trying to understand is the difference between the flight systems and what works on some and not with other Helicopters. I have mostly Flybar Helicopters 12-15 years old. Converting to FBL systems. Also old transmitter. The thing is getting harder to understand...
Sorry I haven’t posted anything on this site. But now I have some experience with Flybarless systems which is new for me. The things I am trying to understand is the difference between the flight systems and what works on some and not with other Helicopters. I have mostly Flybar Helicopters 12-15 years old. Converting to FBL systems. Also old transmitter. The thing is getting harder to understand how can I stay using older technology with new and what other people have found what works good on one Helicopter but not the other. I would like to get a new radio but I don’t know if I can learn how to use it. Now back to flights systems I like microbeast other people don’t but it won’t work on my nitro helicopter for some reason a lot of things come into play with that. On my electric 600 size I was trying to use the Icon 2 on one of the electric 600 size and it wouldn’t work setting were good. So I tried it on my other 600 size Helicopters and it works great. That is what so funny about it. Micro Beast works great on both. This is some of the things I experienced in my Hughes MD 500E build going to electric mechanics . So if I have someone to go and share things with older things and newer stuff.
Fusuno 700 AS-350 w/Align 700E DFC Three-Blade Head Assembly

It is not just US, Kai is not shipping outside Germany. The only option to get Helitech blades is if you have a shipping address in Germany. Sometimes it is nice to have friends...
Starting my first scale Heli.
Finishing up an Align 550X super combo kit.
Have a Funkey Bell222 (not Airwolf scheme).
50/600 size. Most things are straight forward except how ill mount the battery. If stock mount, I’ll have to get access from front or improvise a mount.
Next foreseen problem is mechanical retracts that came with kit. Servo sync etc. I’ll be using either a DX7 G2 or JR XG8...
Starting my first scale Heli.
Finishing up an Align 550X super combo kit.
Have a Funkey Bell222 (not Airwolf scheme).
50/600 size. Most things are straight forward except how ill mount the battery. If stock mount, I’ll have to get access from front or improvise a mount.
Next foreseen problem is mechanical retracts that came with kit. Servo sync etc. I’ll be using either a DX7 G2 or JR XG8 DMSS
Question is are they worth messing with or suggest electric or air that will fit well. Could someone recommend a set of servos for the supplied retracts. Better yet, a reasonably priced set of electric or air retracts
I guess the first question should be is the 550X a good setup for the Funkey 222.
Any comments and help is appreciated..
I found the Nimbus 550 a very suitable donor in scale conversions from 550 to 700. Because it's using belts it also makes for a very smooth running heli. It's not as expensive as SAB because of its single-stage reduction gear but is very high-quality nonetheless. Its modular side frame makes it a great candidate for dog house installation. It has a decent motor ratio of 10.6 to 1 using a 10T MOD...
I found the Nimbus 550 a very suitable donor in scale conversions from 550 to 700. Because it's using belts it also makes for a very smooth running heli. It's not as expensive as SAB because of its single-stage reduction gear but is very high-quality nonetheless. Its modular side frame makes it a great candidate for dog house installation. It has a decent motor ratio of 10.6 to 1 using a 10T MOD 1 slanted pinion and stock adjustable motor mount. And all-new from Ra a 12T tail pulley to bring tail to head ratio to 5 to 1. Last fall I installed one stretched to 580 in my old Fun-key AStar using a Goblin 570 tail belt (yes same GT3 x6mm as SAB). It shares the 27mm diameter tail boom from the Specter V1 so anything between 550 and 700 is fair game. Because, unlike Align, its main shaft is plain 10mm, longer main shafts are easy to cut at minimal costs. I installed the new tail pulley this week and it's RFT. Just waiting for warmer temps for a test flight. I flew it first in December and loved it. New this year is 12s with Aureus 105 and Egodrift 4030HT-400kV from you pick your own kv Beta series.
Roban 800 size EC 130 super scale completed (showing custom theme) passed all tests, one modification on the fenestron for more tail authority.

Yes , I purchased it from motion RC Nov. 2021 roban 800 size EC-130 tested it on test bed I made to the approximate weight of the finished model , I had what I thought was a esc problem a hobbywing 130A but after more testing my spektrum receiver proved to be defective after talking with horizon hobby they sent me a new receiver free of charge and all tested good , so after sitting all 2022 flying season I installed the mechanics this winter got in two test flights went well , getting things tweaked in and waiting for better weather here in Michigan. flying weight of model about 19.5 pounds , main rotor speed tested at 1000 & 1100 . 1100 seems to be sufficient , the fenestron tail held up well in the test .

My first build, setting the mechanics in the fuselage and I need to extend the main rotor and I need some advice on the linkage. It will need to be lengthened as well. What is the best practice? Thank you
That link is on the wrong side of the swashplate, flip it to the left side so Align is upright and readable.
Building bell 206 using the align 800 mechanics setting the mechanics on the wood frame, the tail rotor is about 1/2 - 5/8 " to high. My first thought is to drop the rear cross member 1/2 - 5/8 " to get the tail boom on center with the opening for the tail boom drive shaft to exit the fuselage. Thoughts from anyone who might have experienced this.

Thanks for the reply, the wood frame once put in the fuse (not glued in) tips toward the front about 10 degrees. It actually rocks forward and backward sitting on the bench. The fuselage just sitting on the bench tips back about that with out landing gear attached. The landing gear also has some pitch forward. The mechanics frame has no pitch what so ever. Thanks
So I was able to get a Roban 500 size MD500 from MotionRC. I have a TREX 500 for mechanics in it and was able to get a couple flights on it before our field closed for the winter.
If I was to replace the head with a 5 blade head, do I stay with the same blade length or go smaller to keep the load on the esc and motor manageable? For all practice purpose, it is an older TREX, pretty much stock...
So I was able to get a Roban 500 size MD500 from MotionRC. I have a TREX 500 for mechanics in it and was able to get a couple flights on it before our field closed for the winter.
If I was to replace the head with a 5 blade head, do I stay with the same blade length or go smaller to keep the load on the esc and motor manageable? For all practice purpose, it is an older TREX, pretty much stock with a HW 100a v3 esc.

First, consider how you want the heli to perform. Lower disk loading results in better hover and auto-rotational performance while higher disk loading results in better forward flight performance. For our hobby, I think lowering disk loading is better. Rotor solidarity (e.g. how much disk area is taken up by blade material) is a factor. You are adding more solidarity which helps prevent stall but if you leave them the same length, you add stress to the motor. Wider blades can give you more solidarity (just like additional blades) so if you can compute the area taken by the original setup and compare it to the new one, starting with identical solidarity might make the change more predictable. More blades helps with vibration (assuming they are tracked properly). I hope that helps!
XXL Black Magic Mechanics

I do really like the portable main shaft. I think it's more reliable than compression rings and grub screws.
New from XXL Helicopter
Black Magic Mechanics
In the pictures you can see the latest development of the 'black magic' dome mechanics. By popular demand, there is now tail rotor RPM’s from under 4000 to 10,000 rpm (Fenestron) are now possible.
The mechanics can also be rotated 180 degrees (motor front / rear) installed because the rear rotor drive can also be turned.
The gears are built up...
New from XXL Helicopter
Black Magic Mechanics
In the pictures you can see the latest development of the 'black magic' dome mechanics. By popular demand, there is now tail rotor RPM’s from under 4000 to 10,000 rpm (Fenestron) are now possible.
The mechanics can also be rotated 180 degrees (motor front / rear) installed because the rear rotor drive can also be turned.
The gears are built up closed as far as possible and are very strong.
Ratio’s from 12:1 to 21:1 are possible . For e motors with a maximum diameter of 65 mm and 30 mm hole circle up to 10 Kw . No limit on engine length .
This is light industrial mechanics which was built modularly, the direct use of main shafts with 12/15/and 20 mm is possible.
Each mechanical kit is individually manufactured by XXL and adapted to your desired requirements.
Due to the relatively light weight and the robustness of the components, this full metal mechanics is universal for all XXL models from 2 m or can be adjusted.
The main difference to the 'blue magic mechanics' is the stern drive. This one is missing from the blue one, where the rear is driven with a separate electric motor.
Hello people, there are new parts again at XXL Model Helicopter
In addition, a new website www.xxl-modelhelicopter.de for people who want to get in touch with me.
Corona currently prevents us from meeting in real time and living our hobby.
On my Youtube channel I now regularly try to convey insights into my work, in a casual form. Have a look inside!
Vario Ecureuil AS 350 (1:4) Build Gallery
Vario H120 (1:4) Build Gallery
Vario Schweizer 300 Build Gallery
Vario H-135 (1:6) Build Gallery

Damn Mark, I didn't even know these existed! These are fantastic! Did you fabricate?
Vario H-145 (1:6) Build Gallery
Vario R-22 (1:7) Baby Robinson Build Gallery
Vario UH-1D 1:6 (Huey) Build Gallery
Vario 1:11 Chinook Build Gallery
Vario Agusta AW 139 (1:7) Build Gallery
Hello Guys,
I am working on getting the Roban Bell 412 ready to test fly and I was in the process of doing some blade tracking and I am getting some significant shaking of the helicopter. I am systematically working through each component and I already re-balanced the tail blades and they are perfect on the Koll Rotor Pro and the the main blades are all within a gram of each other, but could...
Hello Guys,
I am working on getting the Roban Bell 412 ready to test fly and I was in the process of doing some blade tracking and I am getting some significant shaking of the helicopter. I am systematically working through each component and I already re-balanced the tail blades and they are perfect on the Koll Rotor Pro and the the main blades are all within a gram of each other, but could certainly use some adjustment, mainly to the CG.
Anyways, when I took the head off and ran it back up, it seems to smooth a little bit, but I noticed what I thought might be a slightly off main shaft and this is what I found. Let me know your guys thoughts and where I might be able to source another main shaft! Thanks.

I agree Michael, I seems very minor, but its certainly causing some sizeable issues. I believe the .005" is just too much and get some blades on there and the issue is magnified!
Luckily, I was able to find a couple main shafts for the Roban Bell 412 from Baumann Helikopter in Switzerland and while shipping was expensive, they are the only ones who had some in stock, so I ordered two and then a bunch of spares to maximize shipping cost.
Who wants to guess the outcome of this photo? Not very pleased with myself right now...
Edited to add more photos.

Granted, it wasn't anywhere near the caliber of detail and precision work that others here are doing, but still a dumb mistake . I have already started glassing it back together. I also still need windscreens and now blade grips, spindle, main shaft and flybar.
Details matter! Before epoxying these torque tube bearing blocks in place, I taped off the surrounding area and scuffed the bare metal. On the advice of Taylor Drain, I used Mother’s Aluminum Polish on the tube so it slides like butter through the bearings!
Black Betty, inspired by the Bell 360 Invictus
Vario Chinook1:11 Instruction Manual
The Chinook from VARIO is a 700 size scale helicopter. You can power this remote-controlled model helicopter with electric propulsion. Boeing-Vertol is the creator of the man-carrying version and produces this helicopter. Building a tandem has its own charm and its own set of challenges. This kit and the specially developed equipment has been extensively tested before its launch. It is necessary...
The Chinook from VARIO is a 700 size scale helicopter. You can power this remote-controlled model helicopter with electric propulsion. Boeing-Vertol is the creator of the man-carrying version and produces this helicopter. Building a tandem has its own charm and its own set of challenges. This kit and the specially developed equipment has been extensively tested before its launch. It is necessary for a tandem rotor to have a strong rigid construction which ensures the success of this model project. To ensure the success of this project, VARIO sells the fuselage kit including the mechanics. For safety reasons, it is compulsory to mount the specific VARIO tandem rotor heads.
Hi everyone that’s my inplantation of a skyfox with electric modification Vario.if you have any questions ´m there from Italia!!!!
And the begining of the cabin with 3 D technic
Working on a new heli project, a tandem 450 size Piasecki HUP Retriever.
Motor/Gearing/RPM/Head Speed/Blade - Set Ups for All My Helis

this is VERY useful. Can you post an ARTICLE in the articles area that not only includes your chart but explains this? I think users will appreciate.





Jon E.



















FY R.



Michael Z.











































































Gonzalo M.

































Bill L.

































XXL H.










Vario H.



































































Rob M.